ŞİRVANLI Aluminum Casting Co. Ltd. ; Since 1995, Aluminum Die Casting Method has brought the activities of production and the production speed and production quality has increased thanks to new mold design. Over 200 ready-die mold and mold production system to prepare every kind of special die mold manufacturing facility fully equipped with kalıphanesiyle are ready to serve.

WHAT IS DIE CASTING?

Gravity die casting, molten metal by pouring a mold made of steel in the form of gap filling process. Usually used for a large number and track. An expensive method. Mold can be used over and over again. Mold material is made from special steel and cast irons. The quality of the product is better than the product of sand mold casting.

Multiple molds can be cast in "MOULD DIE"is the name. Gravity's name, for the production of billet steel smelted steel poured into the mold has a very thick cross-section.

Complex shape, tight dimensional tolerances and is preferred for a large number of parts produced. There Will Be refractoriness should have the metal mold material as required by the special quality of cast iron or steel usually used. Low temperature melting metals are also used for casting bronze. 3000-10000 pieces of iron-based materials, casting molds, aluminum melts at low temperatures, such as materials can be obtained by pouring the track up to 100,000 units.

Usually used in the die casting method of casting non-ferrous metals as an example of manufactured parts, compressor housings, hydraulic brake cylinders, connecting rods, aluminum typewriter parts and kitchen utensils can be shown.
 

ADVANTAGES OF DIE MOULDS

• Casting dies, other than the small error toleranslarıyla mass processing methods, allows us to obtain more complex shapes.
• Another without the need for processing, high rates of production can be done.
• A product of thinner wall thickness and more robust as those obtained from other processing methods, we can get.
• Die casting, surface quality is good and solid products are obtained in every aspect.
• Apparatus without requiring an additional, small tolerances, can be cast of hundreds.
• Different hardnesses, can be obtained from a variety of surfaces.
• The resulting surfaces are smooth compared to many other type of processing.
• Tracks on, can be cast in the form of tape or rope
• Die-casting, special bolts and allows us to obtain more economical products such as studs.
• Die for die-casting workshop, a small area is sufficient.
• Die casting is composed of one piece. Die casting, so that will not separate parts welded or attached strength, is better than required on together.

DISADVANTAGES OF DIE MOULDS 
 

• Die casting is expensive, but this method is economical in mass production.
• This method dökülemez each material.
• In general, suitable for the production of small parts. 

Die casting parts, the shape of the production, and that allows multiple molds die casting mold is called. Aluminum Casting Şirvanlı the experience, knowledge, engineering and technology as a die casting mold and die applications is the leading company in Turkey about. Mold design, die in our company, manufactures its own chassis and the first parts of the piston to create the most favorable price to its customers and aims to produce the highest quality product. 

ŞİRVANLI Aluminum Foundry A.Ş. services two pieces of machinery park in the 150-400 ton Press Metal Injection machines according to the demands of customers.

WHAT IS THE METAL INJECTION?

Ancient languages called die-casting process. Heated up to melting temperature metals into molds in pre-spraying is the process of applying pressure to specific machines. Brass, aluminum, copper, iron, stainless steel, cast iron, and zinc metal injection are the most widely used metals and alloys. This pressure is called the machines of metal injection molding machine. The cold chamber and hot chamber die casting machines are machines that perform this process in different types, including. Cold chamber machines are usually aluminum, brass, zinc alloy casting while casting makes the hot chamber machines.
 

TYPES OF INJECTION MOLDING

Usually, mold costs are high not only with mass production of thousands of parts production is preferred. Molds are usually constructed from hardened steel or aluminum mold. Selection of materials for the construction should be primarily economic. Steel is usually more expensive, but it is longer lasting than the return of more parts will be manufactured. Aluminium molds can cost much less but wear out quickly but might be economic for many production type.

HIGH PRESSURE METAL INJECTION PROCEDURE

High-pressure metal injection practices are among the most pressing of the team steel, tool steel of high toughness and ductility, and especially, needs to provide the strength of hot-strength and high tempering. These molds are very expensive, to ensure the long mold life, it must be of high quality tool steels used in molds. 
 

METAL INJECTION MOLDING PROPERTIES

Hot work patterns and working at high temperatures, aluminum, magnesium, steel and other metals is the shape.
Get hot in the job is quite a common practice in high-and low-pressure metal injection extremely difficult working conditions, must be used to make high-quality tool steels. In general, hot work tool steels used in applications with high heat resistance is required to have an excellent ductility and toughness.

Hot work tool steels for high resistance against other major features are thermal stress and a good hot wear resistance. In addition, the same pattern in all aspects of the performance of the steel to ensure the distribution of these features must be provided.

The main features of Hot work tool steels are as follows:

• High tempering resistance
• High hot yield strength
• High ductility and toughness
• Good thermal conductivity

Machining, design and construction of pre-made, the machine element of the manufacturing process, manufacturing process, the appropriate machine tools machining, cutting tools by means of set covering the manufacturing method of shaping and subjected to cutting operation. Machining, cutting tool and / or relative movement of the workpiece relative to each other on a piece of work, carried out by creating tension.

Şirvanlı Aluminum Casting makes molds in molding house in its own article, in order to answer the needs of customers faster and more economical way.

Şirvanlı Aluminum Casting, who has 400 plates as active working, continues its researches with expert engineering team has taken top position in the name of the R & D department is constantly targeted and industry-leading innovations to on the design and machining.